SikaEmaco® 440

Manufacturer: Sika
Product Type: Horizontal Repair

Short Description

Formally: BASF MasterEmaco S 440

SikaEmaco® 440 is a low-dust, shrinkage-compensated, self-consolidating repair mortar designed for large-volume structural repairs. With high early strength, superior freeze/thaw resistance, and exceptional flowability, it is ideal for form-and-pour or pump-applied applications in horizontal, vertical, and overhead concrete repairs.

Quantity Needed

SikaEmaco® 440 is a one-component, low-dust, shrinkage-compensated repair mortar engineered for large-volume concrete repairs and replacement of structural elements. Its self-consolidating formula eliminates the need for vibration, making it an efficient and reliable solution for horizontal, vertical, and overhead formed repairs. With high early strength and excellent freeze/thaw durability, SikaEmaco® 440 is ideal for interior and exterior applications in demanding environments.

Key Benefits of SikaEmaco® 440:

  • Low-dust formulation for improved worker safety and comfort
  • Self-consolidating for minimal honeycombing without vibration
  • High early strength for fast form removal (2,500 psi in 1 day, 6,000 psi in 28 days, ASTM C 109)
  • Shrinkage-compensated in both plastic and hardened states
  • Low permeability protects against chloride and CO₂ intrusion
  • Excellent freeze/thaw resistance for long-term durability
  • Pumpable or pourable for easy application in congested locations
  • Formulated for large-volume structural repairs and replacements

Common Applications:

  • Large-volume structural concrete repair
  • Form-and-pour repairs in horizontal, vertical, and overhead applications
  • Concrete replacement in transportation and infrastructure projects
  • Repairs for bridges, tunnels, parking structures, and industrial facilities
  • Highly durable repairs for environments exposed to freeze/thaw cycles

💡 Available in 55 lb (25 kg) polyethylene-lined bags, with a 1-year shelf life when properly stored.